QUOTE (bludevilz91 @ Nov 19 2007, 02:52 PM)

I heard that the first year of production had the wildest motor. That would be a 1987 I just googled it. Every year after that they had to tone it down a little bit because of injuries until production was stopped in 1990.

you're right and wrong. The 1987 is known as the large reed motor. The intakes are way bigger than the 88-90. Also, the 87's have 6 head studs while 88-90;s have 7. 87's are prone to blowing head gaskets. that's why suzuki added 7. They also shrunk the intake and lowered the compression ratio a little.
88-90 motors are almost identical. 1 thing that changed is that the 89-90's had a larger hub on the flywheel because the 87-88's rivets failed.
As far as the best year zilla... well, it's actually 87. well..... at least the 87 jug. buy a 88-90 model zilla. remove the jug and put an 87 jug on it. the 87 trans is crap. all you have to do to fix the head gasket issue is to install 10mm studs. also, Zilla's are prone to crack around the intakes. you need to have them reinforced welded. You'll also want to have brass inserts installed around the crank bearings. the steel ones don't expand at the right rate and will cause air leaks around the main bearings.
Also, the 87 carbs are complete junk. the 88-90's are much better. the 87's didnt even come from the factory jetted correctly and the 87's a-arms were made with square tubing. 88-90's were not. Note: the a-arms between 87 and 88-90 are not interchangeable.
Zilla's are called tanks only because they are bulky. They have a long nose. (about 3in longer than most wheelers) BUT, they only weight about 396 or so lbs. Not bad weight considering the new bikes weigh 350lbs.
my zilla handles pretty good. but i have upgraded the suspension. the huge t-shaped seat helps out a lot and you'll need every inch of it. Zilla's will wear you out! but i love it!
What it boils down to is that zilla have lots of factory flaws (even the welds are crappy) be with the right fixes, they are just as reliable as any other bike on the market today. If you want a great running zilla, have Dr Q do yours. he did mine and it is a monster in the sand!!! on the pavement, it has no problems pulling 5th gear wheelies.